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We Help Companies Engineer Exceptional Products

From early feasibility studies to full co-engineering programs, we implement our agile methodologies and engineering expertise to solve high-impact design challenges across aerospace, defense, and automotive.

Image of a part, half of it regular looking, half as drawn in a software

Trusted by industry leaders worldwide

Innovate

Turning Complex Challenges into Tangible Outcomes

200
+

Projects

60
+

Customers

5
k
hours

Engineering time saved

$
3
M

ROI generated

Industries

The Industries We Serve

Aeronautics

Precision and reliability in design for aerospace applications.

Automotive

Innovative solutions for automotive design challenges.

Defense

Robust designs for mission-critical defense systems.

Applications

Our Expertise For All Your Engineering Needs

Explore our powerful design applications.

Lightweighting

  • Aircraft seat bracket optimization

  • Satellite cubesat bus optimization

  • Automotive headlight structure optimization

Thermo-mechanical optimization

  • Aircraft engine bearing mount optimization

  • Nacelle Thurst Reverser beam lightweighting

  • Auxiliary Power Unit Combustor structure optimization

Multi-objective optimization

  • Antenna support structure Cost vs Manufacturability vs Performance vs Carbon footprint

Innovate

Transform Your Design Process

Streamlined solutions for modern engineering challenges.

Agility

Service offering

We offer tailored solutions that enhance efficiency and innovation in your design workflows.

Office full people at work

Engineering projects

Aerospace, Automotive, and Defense sectors.

Co-engineering project

Agile processes for optimal project outcomes.

Proof of concepts for Cognitive Design

Over 100 successful projects and satisfied customers.

Optimize

Our project methodology

Our Process

Align every detail—from specs to constraints—for a tailored solution.

Define Scope & Strategic Roadmap

Establish clear objectives and milestones to guide project success.

Develop & Present Proposal

Translate insights into a compelling plan and cost estimate.

Execute Project with Iterative Reviews

Deliver work in phases, refining through continuous client feedback.

Deliver Insights: Report, 3D Models & Cognitive Design Workflow

Present comprehensive findings, assets, and the optimized design process.

Capabilities

Simulation-Driven Design
Manufacturing-Driven Design
Ribbing/Webbing
Lattice Structures
Design Exploration
Topology Optimization
Nicolas Bellomo

Thanks to Cognitive Design, we were able to rapidly design and validate a structurally optimized tank that fits within our CubeSat constraints, integrates all required functions, and meets demanding pressure requirements. It’s a game-changer for enabling component design exploration high-performance propulsion in small satellite platforms.

Nicolas Bellomo
CTO

FAQs

Explore our frequently asked questions to understand how our software can benefit you.

What training is required to use Cognitive Design effectively?

Engineers typically become productive within one to two weeks of training. The intuitive interface builds on familiar CAD concepts while structured courses cover optimisation setup, manufacturing constraints, and workflow automation.

What reporting capabilities does Cognitive Design offer?

Cognitive Design generates customisable reports including design summaries, comparison matrices, and performance charts. Reports export to standard formats for integration into technical documentation and project deliverables.

What is the typical time-to-first-concept with Cognitive Design?

Engineers generate first optimised concepts within a few hours of defining requirements using Cognitive Design. Traditional approaches requiring manual CAD modelling and separate simulation take days or weeks to reach equivalent design maturity.

What file formats does Cognitive Design support for export?

Cognitive Design exports optimised geometries in industry-standard formats including STEP, STL, and native CAD formats. The platform maintains high geometric fidelity during export, ensuring seamless integration with downstream CAD/CAM systems and manufacturing workflows.

What is Cognitive Design software?

Cognitive Design is an AI-powered concept exploration platform for mechanical and thermo-mechanical parts. It combines generative design, topology optimisation, and integrated simulation to accelerate the design phase while ensuring manufacturing feasibility from the start.

What deployment options are available for Cognitive Design?

Cognitive Design offers flexible deployment including on-premise installation and private cloud options. On-premise deployment ensures complete data sovereignty, meeting security requirements of aerospace, defence, and regulated industries.

How much time does Cognitive Design save in the concept phase?

Cognitive Design reduces concept phase duration from 24-38 weeks to 4-6 weeks typically. By running simulation and manufacturability checks concurrently with design exploration, engineers eliminate sequential iteration delays that dominate traditional workflows.

How does weight reduction from Cognitive Design impact costs?

Weight reductions of 30-45% directly reduce material costs and improve product performance. In aerospace and automotive applications, lighter parts also reduce operational costs through improved fuel efficiency over product lifetime.

How does Cognitive Design impact project schedules?

Projects using Cognitive Design meet milestones more predictably by front-loading design exploration. Reduced iteration loops and earlier issue detection prevent schedule overruns that plague traditional development approaches.

How does on-premise deployment work for Cognitive Design?

On-premise deployment installs Cognitive Design entirely within customer infrastructure. All design data, optimisation results, and intellectual property remain on local servers with no external data transmission required.

How does Cognitive Design integrate with existing CAD systems?

Cognitive Design exchanges data with major CAD platforms through standard formats like STEP and IGES. Optimised geometries import directly into SolidWorks, CATIA, NX, or Creo for detailed design refinement and documentation.

How does Cognitive Design reduce prototype iteration costs?

Thorough virtual exploration reduces physical prototype iterations by 40-60%. Each avoided prototype cycle saves thousands in tooling, material, and testing costs while accelerating development timelines.

How does Cognitive Design ensure design traceability?

Every design decision in Cognitive Design is automatically documented with full parameter history. Engineers can trace any geometry back to its input requirements, constraints, and optimisation settings, supporting quality audits and regulatory compliance.

How does Cognitive Design support design reviews?

Cognitive Design generates comprehensive reports showing design evolution, trade-off analyses, and performance summaries. Interactive visualisations and comparative charts support effective design review meetings with technical and management stakeholders.

Unlock Your Design Potential

Request a demo to see how Cognitive Design by CDS can revolutionize your engineering workflow